found that Latin Hypercube sampling might fail to sample points near some corners of the design space, leading to poor accuracy around these corners. To deal with this extrapolation problem, all four vertices of the design space were added to 16 Latin Hypercube sampling points for a total of 20 points. Mixed stepwise regression (Myers and Montgomery 1995) was employed to eliminate poorly characterized terms in the response surface models. Design with Strength Constraint The range for the design response surface, shown in Table 6-2, was selected based on the mean-based deterministic design, w = 1.9574" and t = 3.9149". The probability of failure was calculated by direct Monte Carlo simulation with 100,000 samples based on the exact stress in (6-6). Table 6-2. Range of design variables for design response surface System variables w t Range 1.5" to 3.0" 3.5" to 5.0" Cubic design response surfaces with 10 coefficients were constructed and their statistics are shown in Table 6-3. An R a4, close to one and an average percentage error (defined as the ratio of root mean square error (RMSE) predictor and mean of response) close to zero indicate good accuracy of the response surfaces. It is seen that the design response surfaces for the probabilistic sufficiency factor has the highest R a4, and the smallest average percentage error. The standard error in probability calculated by Monte Carlo simulation can be estimated as p(1- p) cr (6-19) IM where p is the probability of failure, and M~ is the sample size of the Monte Carlo