CHAPTER 6 PROBABILISTIC SUFFICIENCY FACTOR APPROACH FOR RELIABILITY- BASED DESIGN OPTIMIZATION A probabilistic sufficiency factor approach is proposed that combines safety factor and probability of failure for use in reliability-based design optimization. The probabilistic sufficiency factor approach represents a factor of safety relative to a target probability of failure. It provides a measure of safety that can be used more readily than probability of failure or safety index by designers to estimate the required weight increase to reach a target safety level. The probabilistic sufficiency factor can be calculated from the results of Monte Carlo simulation with little extra computation. The chapter presents the use of probabilistic sufficiency factor with a design response surface approximation, which fits it as function of design variables. It is shown that the design response surface approximation for the probabilistic sufficiency factor is more accurate than that for the probability of failure or for the safety index. The probabilistic sufficiency factor does not suffer like probability of failure or safety index from accuracy problems in regions of low probability of failure when calculated by Monte Carlo simulation. The use of probabilistic sufficiency factor accelerates the convergence of reliability-based design optimization Introduction Recently, there has been interest in using alternative measures of safety in reliability-based design optimization. These measures are based on margin of safety or safety factors that are commonly used as measures of safety in deterministic design.